Design of automation and central control system
Choosing a hardware architecture (PLC, DCS or BAS)
This service involves determining the most appropriate control architecture based on the scale and complexity of the project. For small to medium projects, industrial PLCs are used, and for larger projects, BAS or DCS systems are used. Selection criteria include reliability, scalability, ease of programming, and life cycle cost.
Design of control panels and input/output systems
In this service, documentation drawings and control panels are designed, including the placement of modules, fuses, relays, terminals, and power supplies. The number and type of input/output points (digital, analog, special) are determined based on the list of control points and an appropriate safety margin (15 to 20 percent) is considered.
Definition of control points and control logic (PID, ON/OFF)
This service includes identifying all controllable variables (temperature, pressure, humidity, engine speed, valve position) and developing control logic appropriate to each. For continuous processes, PID controllers with optimal coefficients are used, and for discrete processes, ON/OFF logic and timers are used. All logics are documented in the form of flowcharts and truth tables.